{"id":4276,"date":"2021-11-23T09:53:53","date_gmt":"2021-11-23T09:53:53","guid":{"rendered":"https:\/\/www.clooms.com\/?p=4276"},"modified":"2023-01-16T07:02:18","modified_gmt":"2023-01-16T07:02:18","slug":"low-pressure-injection-molding","status":"publish","type":"post","link":"https:\/\/www.clooms.com\/low-pressure-injection-molding\/","title":{"rendered":"Low-Pressure Injection Molding: Everything About Its Uses and Benefits"},"content":{"rendered":"\n<p>Did you know that low-pressure powder injection molding dates back to the 1970s? It served to make wire strain reliefs. Although the automotive industry first accepted low-pressure molding, it quickly spread to other areas. Today, you\u2019ll find it in <a href=\"https:\/\/www.clooms.com\/wire-harness-components\/\" target=\"_blank\" rel=\"noreferrer noopener\">wire harnesses<\/a>, military, and other products. It\u2019s useful for any unit that needs protection from dirt and other environmental factors. Then, why is low-pressure injection molding getting so popular? Here is what you should know about this procedure!<\/p>\n\n\n<h2 class=\"simpletoc-title\">Table of Contents<\/h2>\n<ul class=\"simpletoc-list\">\n<li><a href=\"#the-basics-of-lowpressure-molding\">The Basics of Low-Pressure Molding<\/a>\n\n<\/li>\n<li><a href=\"#the-process-of-lowpressure-molding\">The Process of Low-Pressure Molding<\/a>\n\n\n<ul><li>\n\n<ul><li>\n<a href=\"#here-is-a-quick-explanation-of-the-molding-cycles\">Here is a quick explanation of the molding cycles:<\/a>\n\n<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<li><a href=\"#which-resins-should-you-use-in-lowpressure-molding\">Which Resins Should You Use in Low-Pressure Molding?<\/a>\n\n\n<ul><li>\n<a href=\"#epoxy-resins\">Epoxy Resins<\/a>\n\n<\/li>\n<li><a href=\"#polyurethane-resins\">Polyurethane Resins<\/a>\n\n<\/li>\n<\/ul>\n<li><a href=\"#lowpressure-molding-benefits\">Low-Pressure Molding Benefits<\/a>\n\n<\/li>\n<li><a href=\"#lowpressure-vs-highpressure-injection-molding\">Low-Pressure VS High-Pressure Injection Molding<\/a>\n\n<\/li>\n<li><a href=\"#conclusion\">Conclusion<\/a>\n<\/li><\/ul>\n\n<h2 class=\"wp-block-heading\" id=\"the-basics-of-lowpressure-molding\"><strong>The Basics of Low-Pressure Molding<\/strong><\/h2>\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1000\" height=\"667\" src=\"https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/1-18.jpg\" alt=\"A circuit board\" class=\"wp-image-4278\" srcset=\"https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/1-18.jpg 1000w, https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/1-18-300x200.jpg 300w, https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/1-18-768x512.jpg 768w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/figure>\n\n\n\n<p class=\"has-text-align-center\">Caption: A circuit board<\/p>\n\n\n\n<p><a href=\"https:\/\/www.ourpcb.com\/\" target=\"_blank\" rel=\"noreferrer noopener nofollow\">Circuit boards <\/a>and other electronic parts need to remain safe from environmental factors. Dirt and other debris can affect their performance and longevity. It\u2019s why the industry resorts to pressure molding solutions, and it involves encapsulating parts for their protection.<\/p>\n\n\n\n<p>Low-pressure <a href=\"https:\/\/www.youtube.com\/watch?v=RMjtmsr3CqA\" target=\"_blank\" rel=\"noreferrer noopener nofollow\">plastic injection molding<\/a> is a variation of the conventional over-molding process. The experts looked for a way to lower the pressure and temperature when encapsulating electronic components. So, they got hot-melt materials, including polyolefin and polyamide, which brought them the desired results and sped up the process.<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"the-process-of-lowpressure-molding\"><strong>The Process of Low-Pressure Molding<\/strong><\/h2>\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1000\" height=\"726\" src=\"https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/2-17.jpg\" alt=\" Injection molding machines\" class=\"wp-image-4279\" srcset=\"https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/2-17.jpg 1000w, https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/2-17-300x218.jpg 300w, https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/2-17-768x558.jpg 768w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/figure>\n\n\n\n<p class=\"has-text-align-center\">Caption: Injection molding machines<\/p>\n\n\n\n<p>First, you need to choose suitable raw materials. <a href=\"https:\/\/en.wikipedia.org\/wiki\/Polyamide\" target=\"_blank\" rel=\"noreferrer noopener nofollow\">Polyamide<\/a> is a common choice because it has optimal molding properties. Its processing temperatures go from -50C to 150C, which is -58-302F.<\/p>\n\n\n<h4 class=\"wp-block-heading\" id=\"here-is-a-quick-explanation-of-the-molding-cycles\"><strong>Here is a quick explanation of the molding cycles:<\/strong><\/h4>\n\n\n<ol>\n<li>First, you heat the thermoplastic materials until they become liquid. That should happen at around 180-240C (356-464F)<\/li>\n\n\n\n<li>Next, use low pressure to inject the material into the mold set. The pressure shouldn\u2019t go above 3.5-14bar (50-200 psi).<\/li>\n\n\n\n<li>You\u2019ll find the material flowing into the cavity. The flow rates vary, but they\u2019ll go around the component.<\/li>\n\n\n\n<li>It shouldn\u2019t take more than a few seconds to fill the cavity. Furthermore, the polyamide materials start cooling immediately, and it shouldn\u2019t take more than 45 seconds to turn entirely cool.<\/li>\n\n\n\n<li>Make sure to continue applying molding pressures. As the material cools down, it shrinks. So, extra pressure serves to compensate for that.<\/li>\n<\/ol>\n\n\n\n<p>If you prepare the mold set correctly, the part won\u2019t mind the temperature range. So, if the heat gets high, the cavity will absorb most of the heat. Therefore, there is no damage to the part you are molding.<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"which-resins-should-you-use-in-lowpressure-molding\"><strong>Which Resins Should You Use in Low-Pressure Molding?<\/strong><\/h2>\n\n\n<p>You can go with two material types for a pressure molding process, and the choice comes down to epoxy and polyurethane. If you want to know how to pick a better one, here is an overview of both!<\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"epoxy-resins\"><strong>Epoxy Resins<\/strong><\/h3>\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"999\" height=\"591\" src=\"https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/3-14.jpg\" alt=\"An illustration of epoxy resin stabilizing\" class=\"wp-image-4280\" srcset=\"https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/3-14.jpg 999w, https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/3-14-300x177.jpg 300w, https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/3-14-768x454.jpg 768w\" sizes=\"(max-width: 999px) 100vw, 999px\" \/><\/figure>\n\n\n\n<p class=\"has-text-align-center\">Caption: An illustration of epoxy resin stabilizing<\/p>\n\n\n\n<p><a href=\"https:\/\/en.wikipedia.org\/wiki\/Epoxy\" target=\"_blank\" rel=\"noreferrer noopener nofollow\">Epoxy<\/a> has been around for decades because it offers excellent protection. Apart from being durable, it also doesn\u2019t shrink much. Therefore, you\u2019ll find the actual pressure molding process easier. Epoxy works well at high-heat levels, and it\u2019s a strong adhesive. On the other hand, the curing process takes time. If you use fast hardeners to speed it up, you\u2019ll notice more heat, which might damage the parts and lead to mechanical stress.<\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"polyurethane-resins\"><strong>Polyurethane Resins<\/strong><\/h3>\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1000\" height=\"667\" src=\"https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/4-9.jpg\" alt=\"A close-up view of polyurethane foam\" class=\"wp-image-4281\" srcset=\"https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/4-9.jpg 1000w, https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/4-9-300x200.jpg 300w, https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/4-9-768x512.jpg 768w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/figure>\n\n\n\n<p class=\"has-text-align-center\">Caption: A close-up view of polyurethane foam<\/p>\n\n\n\n<p>If you have delicate parts, the experts recommend <a href=\"https:\/\/en.wikipedia.org\/wiki\/Polyurethane\" target=\"_blank\" rel=\"noreferrer noopener nofollow\">polyurethane<\/a> pressure molding materials. That\u2019s because they remain rubber after the curing process. You can get faster cycle times with PU. Furthermore, it\u2019s easy to choose gel time and usable life. The temperature range during a short cycle time shouldn\u2019t be a problem.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1000\" height=\"662\" src=\"https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/5-7.jpg\" alt=\"An injection molding machine ejects a finished part\" class=\"wp-image-4282\" srcset=\"https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/5-7.jpg 1000w, https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/5-7-300x199.jpg 300w, https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/5-7-768x508.jpg 768w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/figure>\n\n\n\n<p class=\"has-text-align-center\">Caption: An injection molding machine ejects a finished part<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"lowpressure-molding-benefits\"><strong>Low-Pressure Molding Benefits<\/strong><\/h2>\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"999\" height=\"667\" src=\"https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/6-5.jpg\" alt=\"Injection molding machines\" class=\"wp-image-4283\" srcset=\"https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/6-5.jpg 999w, https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/6-5-300x200.jpg 300w, https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/6-5-768x513.jpg 768w\" sizes=\"(max-width: 999px) 100vw, 999px\" \/><\/figure>\n\n\n\n<p class=\"has-text-align-center\">Caption: Injection molding machines<\/p>\n\n\n\n<p>Why would you use low-pressure molding systems? They come with multiple advantages, including:<\/p>\n\n\n\n<ul>\n<li><strong>It\u2019s suitable for sensitive parts<\/strong>. Some electrical components are fragile, and that\u2019s where molding helps to protect them from the environment.<\/li>\n\n\n\n<li><strong>There\u2019ll be no waste<\/strong>. Polyamide materials are recyclable, and you can use almost 100% of scrap again.<\/li>\n\n\n\n<li><strong>It\u2019s an excellent option for short runs<\/strong>. The aluminum molds don\u2019t cost much, and therefore, they are cost-effective in the short term.<\/li>\n\n\n\n<li><strong>There\u2019s a fast turnaround<\/strong>, and that includes both molds and the tooling.<\/li>\n\n\n\n<li><strong>It was a faster and less-toxic process<\/strong>.&nbsp;<\/li>\n<\/ul>\n\n\n<h2 class=\"wp-block-heading\" id=\"lowpressure-vs-highpressure-injection-molding\"><strong>Low-Pressure VS High-Pressure Injection Molding<\/strong><\/h2>\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"999\" height=\"644\" src=\"https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/7-5.jpg\" alt=\"Injection thermoplastic machine close-up\" class=\"wp-image-4284\" srcset=\"https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/7-5.jpg 999w, https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/7-5-300x193.jpg 300w, https:\/\/www.clooms.com\/wp-content\/uploads\/2021\/11\/7-5-768x495.jpg 768w\" sizes=\"(max-width: 999px) 100vw, 999px\" \/><\/figure>\n\n\n\n<p class=\"has-text-align-center\">Caption: Injection thermoplastic machine close-up<\/p>\n\n\n\n<p>First, the apparent difference is in pressure levels. The high-pressure method needs 25,000PSI, and if you use it on sensitive parts like circuit boards, you\u2019ll damage them. So, the low-pressure approach is the only suitable for these components.<\/p>\n\n\n\n<p>Check out the table below for a detailed comparison between the two options!<\/p>\n\n\n\n<figure class=\"wp-block-table\"><table><tbody><tr><td><strong>Feature<\/strong><\/td><td><strong>Low-Pressure Molding<\/strong><\/td><td><strong>High-Pressure Molding<\/strong><\/td><\/tr><tr><td><strong>Temperature<\/strong><\/td><td>180-220C<\/td><td>185-300C<\/td><\/tr><tr><td><strong>Pressure<\/strong><\/td><td>25,000PSI<\/td><td>100PSI<\/td><\/tr><tr><td><strong>Clamping Pressure<\/strong><\/td><td>28-1,000 tons<\/td><td>28-1,000 tons<\/td><\/tr><tr><td><strong>Material Viscosity<\/strong><\/td><td>5g at a 10min flow rate<\/td><td>5g at a 10min flow rate<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n<h2 class=\"wp-block-heading\" id=\"conclusion\"><strong>Conclusion<\/strong><\/h2>\n\n\n<p>Low-pressure molding is the option to use if you are working with sensitive electrical parts. It ensures you protect them and maximize their longevity while avoiding any damage in the process. At Cloom, we have years of experience in low-pressure injection molding to serve the cable assemblies. If you need any tips or custom cables for your application, feel free to <a href=\"https:\/\/www.clooms.com\/contact\/\" target=\"_blank\" rel=\"noreferrer noopener\">contact us<\/a> today!<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Did you know that low-pressure powder injection molding dates back to the 1970s? It served to make wire strain reliefs. Although the automotive industry first accepted low-pressure molding, &#8230; <\/p>\n<p class=\"read-more-container\"><a title=\"Low-Pressure Injection Molding: Everything About Its Uses and Benefits\" class=\"read-more button\" href=\"https:\/\/www.clooms.com\/low-pressure-injection-molding\/#more-4276\" aria-label=\"Read more about Low-Pressure Injection Molding: Everything About Its Uses and Benefits\">Read more<\/a><\/p>\n","protected":false},"author":5,"featured_media":4277,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v22.5 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Low-Pressure Injection Molding: Everything about Its Uses and Benefits<\/title>\n<meta name=\"description\" content=\"Then, why is low-pressure injection molding getting so popular? 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