{"id":8448,"date":"2023-02-09T05:06:46","date_gmt":"2023-02-09T05:06:46","guid":{"rendered":"https:\/\/www.clooms.com\/?p=8448"},"modified":"2023-02-09T07:39:14","modified_gmt":"2023-02-09T07:39:14","slug":"clamps-for-wire-cable","status":"publish","type":"post","link":"https:\/\/www.clooms.com\/clamps-for-wire-cable\/","title":{"rendered":"Clamps for Wire Cable: A Complete Guide"},"content":{"rendered":"\n<p>Wire cables are incredibly versatile mechanical devices. And you can use them to support or move a load\u2014whether on cranes or other lifting applications. But you\u2019ll need to secure your ropes, and one of the most common options is <strong>clamps for wire cable<\/strong>.<\/p>\n\n\n\n<p>As an end-user of wire cables, you must know the rigging components you need to attach to wires and lift a load. But don\u2019t worry if you know little about wire rope clamps.<\/p>\n\n\n\n<p>We\u2019ll discuss the different types of clamps for wire cables and more in this article.<\/p>\n\n\n\n<p>Are you ready? Let\u2019s go!<\/p>\n\n\n<h2 class=\"simpletoc-title\">Table of Contents<\/h2>\n<ul class=\"simpletoc-list\">\n<li><a href=\"#what-is-a-wire-cable-clamp\">What is a Wire Cable Clamp?<\/a>\n\n<\/li>\n<li><a href=\"#types-of-wire-cable-clamps\">Types of Wire Cable Clamps<\/a>\n\n\n<ul><li>\n<a href=\"#ubolt-wire-cable-clampsnbsp\">U-Bolt Wire Cable Clamps&nbsp;<\/a>\n\n\n<ul><li>\n<a href=\"#forged-wire-cable-clamp\">Forged Wire Cable Clamp<\/a>\n\n<\/li>\n<li><a href=\"#malleable-wire-rope-clips\">Malleable Wire Rope Clips<\/a>\n\n<\/li>\n<\/ul>\n<li><a href=\"#double-saddle-wire-rope-clips\">Double Saddle Wire Rope Clips<\/a>\n\n<\/li>\n<\/ul>\n<li><a href=\"#styles-of-wire-rope-clips\">Styles of Wire Rope Clips<\/a>\n\n\n<ul><li>\n<a href=\"#traditional-style-wire-rope-clip\">Traditional Style Wire Rope Clip<\/a>\n\n<\/li>\n<li><a href=\"#first-grip-style-wire-rope-clip\">First Grip Style Wire Rope Clip<\/a>\n\n<\/li>\n<li><a href=\"#dropforged-wire-rope-clips\">Drop-Forged Wire Rope Clips<\/a>\n\n<\/li>\n<li><a href=\"#cast-stainless-wire-rope-clip-styles\">Cast Stainless Wire Rope Clip Styles<\/a>\n\n<\/li>\n<\/ul>\n<li><a href=\"#types-of-wire-rope-clip-materials\">Types of Wire Rope Clip Materials<\/a>\n\n\n<ul><li>\n<a href=\"#316-stainless-steel\">316 Stainless Steel<\/a>\n\n<\/li>\n<li><a href=\"#nbsphot-dipped-galvanized-hdg\">&nbsp;Hot Dipped Galvanized (HDG)<\/a>\n\n<\/li>\n<li><a href=\"#malleable-zinc-plated-materials\">Malleable Zinc Plated Materials<\/a>\n\n<\/li>\n<\/ul>\n<li><a href=\"#what-is-the-best-way-to-secure-wire-ropes\">What is the Best Way to Secure Wire Ropes?<\/a>\n\n<\/li>\n<li><a href=\"#what-to-avoid-when-installing-wire-cable-clips\">What to Avoid when Installing Wire Cable Clips<\/a>\n\n\n<ul><li>\n<a href=\"#not-torquing-according-to-the-manufacturers-expectations\">Not Torquing According to the Manufacturer\u2019s Expectations<\/a>\n\n<\/li>\n<li><a href=\"#incorrect-clip-spacing\">Incorrect Clip Spacing<\/a>\n\n<\/li>\n<li><a href=\"#using-the-incorrect-amount-of-turnback-when-creating-an-eye\">Using the Incorrect Amount of Turnback when Creating an Eye<\/a>\n\n<\/li>\n<li><a href=\"#not-using-the-suggested-number-of-clips\">Not Using the Suggested Number of Clips<\/a>\n\n<\/li>\n<li><a href=\"#applying-the-wrong-type-of-clip\">Applying the Wrong Type of Clip<\/a>\n\n<\/li>\n<\/ul>\n<li><a href=\"#wrapping-up\">Wrapping Up<\/a>\n<\/li><\/ul>\n\n<h2 class=\"wp-block-heading\" id=\"what-is-a-wire-cable-clamp\">What is a Wire Cable Clamp?<\/h2>\n\n\n<figure class=\"wp-block-image size-full\"><img data-dominant-color=\"b9bc83\" data-has-transparency=\"false\" style=\"--dominant-color: #b9bc83;\" loading=\"lazy\" decoding=\"async\" width=\"1000\" height=\"667\" src=\"https:\/\/www.clooms.com\/wp-content\/uploads\/2023\/02\/1-25-jpg.webp\" alt=\"A wire rope clip\" class=\"not-transparent wp-image-8451\" srcset=\"https:\/\/www.clooms.com\/wp-content\/uploads\/2023\/02\/1-25-jpg.webp 1000w, https:\/\/www.clooms.com\/wp-content\/uploads\/2023\/02\/1-25-300x200.webp 300w, https:\/\/www.clooms.com\/wp-content\/uploads\/2023\/02\/1-25-768x512.webp 768w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/figure>\n\n\n\n<p class=\"has-text-align-center\"><em>A wire rope clip<\/em><\/p>\n\n\n\n<p>Wire rope clamps are load-bearing eyes that you can use at the end of a cable. Further, you can use them to connect two cables with a lap splice.<\/p>\n\n\n\n<p>In truth, wire cable clamps are simple to install when working on the field. And they offer 80% to 90% rope-breaking strength efficiency, depending on the wire cable\u2019s diameter.<\/p>\n\n\n\n<p>However, you can\u2019t use wire cable clamps for making slings. Why? The <em>ASME B30.9 Slings <\/em>standard stands against using mechanical wire cable terminations needing frequent adjustments (to maintain efficiency) to fabricate slings.<\/p>\n\n\n\n<p>But you can use wire cable clamps for the following applications:<\/p>\n\n\n\n<ul>\n<li>Running a long wire cable through a shackle or an eye bolt<\/li>\n\n\n\n<li>Perimeter cables on parking lots, docks, etc.<\/li>\n\n\n\n<li>Wire cable end termination on a winch or <a href=\"https:\/\/en.wikipedia.org\/wiki\/Crane_(machine)\" target=\"_blank\" rel=\"noreferrer noopener nofollow\">crane<\/a> cable.<\/li>\n<\/ul>\n\n\n<h2 class=\"wp-block-heading\" id=\"types-of-wire-cable-clamps\">Types of Wire Cable Clamps<\/h2>\n\n\n<figure class=\"wp-block-image size-full\"><img data-dominant-color=\"6997d1\" data-has-transparency=\"false\" style=\"--dominant-color: #6997d1;\" loading=\"lazy\" decoding=\"async\" width=\"1000\" height=\"669\" src=\"https:\/\/www.clooms.com\/wp-content\/uploads\/2023\/02\/2-24-jpg.webp\" alt=\"A clip-on wire rope\" class=\"not-transparent wp-image-8450\" srcset=\"https:\/\/www.clooms.com\/wp-content\/uploads\/2023\/02\/2-24-jpg.webp 1000w, https:\/\/www.clooms.com\/wp-content\/uploads\/2023\/02\/2-24-300x201.webp 300w, https:\/\/www.clooms.com\/wp-content\/uploads\/2023\/02\/2-24-768x514.webp 768w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/figure>\n\n\n\n<p class=\"has-text-align-center\"><em>A clip-on wire rope<\/em><\/p>\n\n\n\n<p>You can purchase two wire rope clips: U-bolt and dual saddle clips. Let\u2019s get into the details.<\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"ubolt-wire-cable-clampsnbsp\">U-Bolt Wire Cable Clamps <\/h3>\n\n\n<p>These wire cable clamps are the most common styles. Also, they combine a <a href=\"https:\/\/en.wikipedia.org\/wiki\/U-bolt\">U-bolt<\/a>, two nuts, and a metal saddle (base) to make one durable cable clip.<\/p>\n\n\n\n<p>In addition, manufacturers make them from cast iron or forged steel. Unfortunately, these types require more attention and consideration during installation to avoid fatal results.<\/p>\n\n\n\n<p>Also, there are two types of U-bolt wire cable clips available.&nbsp;<\/p>\n\n\n<h4 class=\"wp-block-heading\" id=\"forged-wire-cable-clamp\">Forged Wire Cable Clamp<\/h4>\n\n\n<p>For this type, manufacturers craft the base from forged steel. As a result, they usually heat and hammer the clip into the preferred shape, giving an incredible steel-consistent grain structure.<\/p>\n\n\n\n<p>Further, due to their <a href=\"https:\/\/simple.wikipedia.org\/wiki\/Tensile_strength\" target=\"_blank\" rel=\"noreferrer noopener nofollow\">tensile strength<\/a> and durability, forged wire rope clips are widespread for critical, overhead, and heavy-duty loads, like winch lines, guy lines, scaffolds, crane hoist lines, support lines, tie downs, and towing lines.<\/p>\n\n\n<h4 class=\"wp-block-heading\" id=\"malleable-wire-rope-clips\">Malleable Wire Rope Clips<\/h4>\n\n\n<p>Malleable wire rope clips are ideal for light-duty uses with small loads, like fencing, handrails, guard rails, etc. Contrary to the forged variants, these types have malleable cast iron bases that can fracture under pressure.<\/p>\n\n\n\n<p>In addition, malleable wire rope clips are not ideal for heavy-duty use because they don\u2019t have the beneficial grain structure of forged bases or the metal properties of steel.<\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"double-saddle-wire-rope-clips\">Double Saddle Wire Rope Clips<\/h3>\n\n\n<p>As the name implies, these wire cable clamp types have double saddles, each hosting support and double nuts (one on the top and the other on the bottom). The dual saddle clips don\u2019t have a specific direction, allowing you to install them freely on the live and dead ends of wire ropes.<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"styles-of-wire-rope-clips\">Styles of Wire Rope Clips<\/h2>\n\n\n<p>Let\u2019s take a brief look at the different styles of wire rope clips available on the market.<\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"traditional-style-wire-rope-clip\">Traditional Style Wire Rope Clip<\/h3>\n\n\n<p>This style consists of the u-bolt, nuts, and saddle. U-bolt wire cable clamps use this style to provide a durable eye termination for heavy-duty or light-duty lifting applications.<\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"first-grip-style-wire-rope-clip\">First Grip Style Wire Rope Clip<\/h3>\n\n\n<p>Interestingly, the first grip style only comes with saddles and nuts. How does it work? Its design mirrors the saddles, eliminating the need for a u-bolt and providing unique advantages during installation.<\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"dropforged-wire-rope-clips\">Drop-Forged Wire Rope Clips<\/h3>\n\n\n<p>Drop-forged, traditional, &amp; first-grip styles are the most durable and robust clips you can get on the market. <\/p>\n\n\n\n<p>The drop-forging process enhances the steel\u2019s grain structure with consistent and conformed levels, making them ideal for critical suspension, guying, and tie-down applications.<\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"cast-stainless-wire-rope-clip-styles\">Cast Stainless Wire Rope Clip Styles<\/h3>\n\n\n<p>Cast stainless clips are the perfect cost-effective alternatives to drop-forged variants. And they are ideal for non-critical applications.&nbsp;&nbsp;<\/p>\n\n\n\n<p>However, these clip styles are less reliable than their drop-forge counterparts because of the gap in manufacturing processes.<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"types-of-wire-rope-clip-materials\">Types of Wire Rope Clip Materials<\/h2>\n\n<h3 class=\"wp-block-heading\" id=\"316-stainless-steel\">316 Stainless Steel<\/h3>\n\n\n<ul>\n<li>This material offers the highest corrosion resistance, making it incredibly durable.<\/li>\n\n\n\n<li>316 stainless steel is excellent for wire rope clips used in outdoor applications, especially projects in or near saltwater environments.<\/li>\n<\/ul>\n\n\n<h3 class=\"wp-block-heading\" id=\"nbsphot-dipped-galvanized-hdg\"> Hot Dipped Galvanized (HDG)<\/h3>\n\n\n<ul>\n<li>HDG is cheaper compared to stainless steel.<\/li>\n\n\n\n<li>It\u2019s also ideal for outdoor environments and applications. However, HDG materials don\u2019t offer the same corrosion resistance as stainless steel variants.<\/li>\n<\/ul>\n\n\n<h3 class=\"wp-block-heading\" id=\"malleable-zinc-plated-materials\">Malleable Zinc Plated Materials<\/h3>\n\n\n<ul>\n<li>This material type also works excellently outdoors. But malleable <a href=\"https:\/\/en.wikipedia.org\/wiki\/Zinc\">zinc <\/a>plates are more susceptible to surface rust, primarily when you use them in snow, rain, salt air, or saltwater environments.<\/li>\n<\/ul>\n\n\n<h2 class=\"wp-block-heading\" id=\"what-is-the-best-way-to-secure-wire-ropes\">What is the Best Way to Secure Wire Ropes?<\/h2>\n\n\n<p>Follow the steps below to learn how to secure wire cables properly during your lifting application.<\/p>\n\n\n\n<ul>\n<li>First, wrap the wire rope to form the eye or around the thimble. Also, don\u2019t forget to turn back the correct amount of cable. Usually, your manufacturer will provide the specifications for this step.<\/li>\n\n\n\n<li>Then, add the first wire cable clamp at the rope\u2019s dead end with one base width of space. Further, grab a <a href=\"https:\/\/en.wikipedia.org\/wiki\/Torque_wrench\">torque wrench<\/a> to tighten the clip\u2019s nuts.<\/li>\n\n\n\n<li>If your application requires a second clip, apply it as close to the thimble or eye loop as possible. And ensure you tighten the nuts properly.<\/li>\n\n\n\n<li>However, if the project requires more than two clips, arrange them with even spaces between the first two clips placed on the cable.<\/li>\n<\/ul>\n\n\n<h2 class=\"wp-block-heading\" id=\"what-to-avoid-when-installing-wire-cable-clips\">What to Avoid when Installing Wire Cable Clips<\/h2>\n\n\n<p>While it\u2019s not rare to install wire rope clips incorrectly, it\u2019s a situation you should avoid at all costs. With that in mind, let\u2019s explore a few things to evade when installing wire rope clips.<\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"not-torquing-according-to-the-manufacturers-expectations\">Not Torquing According to the Manufacturer\u2019s Expectations<\/h3>\n\n\n<p>Although you need a torque wrench to make wire ropes function properly, torquing them too much or too little can cause failures.<\/p>\n\n\n\n<p>In short, over-torqued clips can damage the wire rope\u2019s threads, while under-torqued ones will diminish the clamp\u2019s holding power, allowing the cable to slip through.<\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"incorrect-clip-spacing\">Incorrect Clip Spacing<\/h3>\n\n\n<p>You must always keep a proportional amount of space on clips, depending on the number and size you need. Incorrect spacing can reduce the overall holding quality or cause the clips to fail during lifting applications.<\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"using-the-incorrect-amount-of-turnback-when-creating-an-eye\">Using the Incorrect Amount of Turnback when Creating an Eye<\/h3>\n\n\n<p>Turnback refers to the section of the wire cable\u2019s eye running from the end of the bearing eye to the live end. Using less than the recommended turnback amount may reduce the rope eye\u2019s efficiency, leading to cable failure.<\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"not-using-the-suggested-number-of-clips\">Not Using the Suggested Number of Clips<\/h3>\n\n\n<p>Your rope\u2019s diameter determines the minimum number of clips required for a lifting application. But, using less than the specified number would lead to lowered efficiency and increase the possibility of failure.<\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"applying-the-wrong-type-of-clip\">Applying the Wrong Type of Clip<\/h3>\n\n\n<p>Always ensure you use the correct clip type for your applications. Remember that you can only use malleable clips for non-critical projects and forged variants for critical applications.<\/p>\n\n\n\n<p>Swapping the two types can lead to potential injury, loss of life, or property damage. As a result, it\u2019s necessary to check your clips before installation.&nbsp;<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"wrapping-up\">Wrapping Up<\/h2>\n\n\n<p>Wire cable clamps are common yet essential pieces of rigging equipment. You can use them to form rope eyes or connect two cables.<\/p>\n\n\n\n<p>But installing them requires some consideration and knowledge of the proper procedures. Moreover, incorrect installation may lead to reduced efficiency and possibly fatal accidents.<\/p>\n\n\n\n<p>Do you have more questions? Feel free to <a href=\"https:\/\/www.clooms.com\/contact-us\/\">contact us<\/a>, and we\u2019ll be happy to help.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Wire cables are incredibly versatile mechanical devices. And you can use them to support or move a load\u2014whether on cranes or other lifting applications. But you\u2019ll need to &#8230; <\/p>\n<p class=\"read-more-container\"><a title=\"Clamps for Wire Cable: A Complete Guide\" class=\"read-more button\" href=\"https:\/\/www.clooms.com\/clamps-for-wire-cable\/#more-8448\" aria-label=\"Read more about Clamps for Wire Cable: A Complete Guide\">Read more<\/a><\/p>\n","protected":false},"author":9,"featured_media":8449,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[23],"tags":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v22.4 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Clamps for Wire Cable: A Complete Guide<\/title>\n<meta name=\"description\" content=\"But you\u2019ll need to secure your ropes, and one of the most common options is clamps for wire cable.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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